On becoming the wife of a Journeyman Smith

In the past year of building the knife business, there have been more than a few tough decisions to make. Dietrich and I take these decisions on as a team, as a partnership. As one would expect, tough decisions bring tension and doubt into our marriage.

Only once has the tension built to a single, public moment. This is my story of that moment, when Dietrich submitted his test knives for judging for his American Bladesmith Society Journeyman Smith rating.

Friday, June 8th, 7:10am, I walked with Dietrich from the hotel to the conference center. By 7:25, we were in the judging room, where nervous men and their supportive others were already waiting. Of the 11 candidates expected, three candidates were already in the room.

More candidates trickled in. Knifemaker smalltalk ensued, complete with shipping strategies and steel choices, handle attachment methods, their horror stories of hand-finishing, and comparisons of Mastersmith mentors.

The room changed when one man arrived; I guessed that he was one of the Mastersmiths because of his enormous cowboy hat and nerveless gait. Another arrived, set apart by his grave countenance and engraved nametag. The room was getting full and warm.

At the Mastersmith’s direction, nine men unpacked 63 knives and laid them out on the white conference tables.

I walked around, nakedly spying on the others’ displays. All the other candidates had knives that looked like American Bladesmith Society knives. They were big knives, masculine knives, Old West knives, knives with heft and tradition and aggression.

I had read the criteria for judging several times, and had re-read them as recently as Thursday night. I knew it was about fit and finish, symmetry and quality—not about design. But I also knew what others had told us, and what all the journeyman smith knives looked like: big hunters, bowies, the occasional skinner or bird-and-trout knife, usually with guards, ricassos, and plunge cuts.

Before we walked in, I knew Dietrich’s knives might be too odd for the American Bladesmith Society. He compromised to include more than one ricasso and plunge cut, but he hadn’t brought a single hunter or bowie knife. His knives had no protruding guards. None of Dietrich’s blades were as long as the shortest knife on any other table.

By now, my heart had fallen and was dragging against the carpet, but I kept firm hold of it, kept it resolutely attached.

The Mastersmiths chased us out of the room so they could start their judging.

We stood in nervous groups in the foyer, sweating the uncertainty and the pre-conference lack of air conditioning.  When the door opened again, a Mastersmith called out, looking for one of the other candidates – some oil needed to be wiped from a blade. The door shut again.

Eventually, another candidate was called into the room. Then another. They started to come out again—and eventually their faces caught up with their feet: they smiled. Backs were slapped, hands shook, and wives embraced.

We drifted closer to the door. It seemed like most candidates had already been called before a Mastersmith finally beckoned Dietrich into the room.

Dietrich could have been talking to the Mastersmith for about three months, or hours, or minutes. In any case, I had time to pick up my heart and dust it off again, sternly reshape it and put it back on its shelf, prepared for any response.

He emerged like the others, his face a cipher of emotion. I hugged him. When I asked him how it went, he looked confused.

“I passed,” he said. “I think I passed.”

I hugged him again. “Are you sure?” I asked.

“He said congratulations. He said it twice.” He shook his head and grinned. “I don’t think I’ll believe it ‘till I see it in writing.”

That afternoon, collectors, knifemakers, and enthusiasts came to the table to talk with him, to shake his hand, and to examine the knives in detail. I might have gushed a little excessively about him, his knives, the testing—I’m so glad his artistry and craftsmanship was recognized. It’s a relief and a vindication of the expense, the hours, and the stress of the experience.

That night, he held his certificate as he posed with the others in the back of the banquet room. The certificate had his name, in writing, spelled correctly: Dietrich Podmajersky, Journeyman Smith.

I may have blinked back tears. I know that I was grinning from ear to ear.

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End of June Update.

I am now back on the West coast  (after Blade show and the family vacation).  This means time to work on the website updates, clean the shop so I can get back to production, and hopefully find time to attack the jungle that the yard turned into .

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website updates coming soon

Just a quick note to let folks know about website updates that will be happening.

The collectables page will get finished up now that the photo of the JS knives is finished and is starting to make the rounds on the internet (many thanks to Jim Cooper the photographer).

There will also be a “Currently Available” page showing up now that Blade show is over and I will have time to get more stock made for the Shows in the fall.  [Reminder Kelso, WA in October and Boise, ID in November]

Expect to see these show up in a week and a half to two weeks as I am currently enjoying time with the family recuperating from Blade show and the stress of preparing for the JS judging.

-Dietrich

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Blade show recap

Blade Show 2012 was wonderful, overwhelming, exciting and exhausting all at the same time.

Wednesday, June 6

It was decided that we would fly out Wednesday in order to reduce the stress of presenting knives to the JS judging panel bright and early Friday.  Due to flights, I had to be at the airport at 4:15AM.  Since I didn’t finish packing till midnight, that meant I only got a 3 hour nap before heading out to Atlanta.  It was kind of brutal but in the long run meant it was easy to get onto East Coast Time.  Getting in early also meant we got settled in while it was quieter.

Thursday, June 7

During the day, I was able to get somewhat caught up on sleep, check in with the show, scope out the table location and have a relaxed day.

Thursday evening, however, my nerves started to ramp up. One of the big reasons to go to Blade this year was to attempt to get my American Bladesmith Society Journeyman Smith rating. This means putting the 5 fit-and-finish knives on a table bright and early at 7:30am Friday.  Needless to say I didn’t sleep well.

Friday, June 8 – the day I was waiting for.

After hours of fitful sleep I climbed blearily out of bed around 6 and was able to get across the street with everything by about 7:10.  After locking the case with the rest of the knives under the show table, I took the stuff to the judging room: the five fit-and-finish knives,  the performance test knife,  and the paperwork signed by Michael Rader, Mastersmith, that said I had passed the performance test. It was a bit before 7:30.  I think all the candidates managed to show up before 7:30 even though the actual deadline was 8am.

[My wife notes that I looked just as nervous as the rest of the Journeyman Smith candidates. We were all pretty nervous!]

People familiar with American Bladesmith Society knife styles will understand why I think I might have been more nervous than some of the other candidates. The longest blade length I had on the table was 3.5″ – the other candidates, more like 12″. I didn’t have a single hunter or Bowie knife, and that’s most of what the others had. Mine looked so different, I almost wanted to pack them back up, right there.

By the appointed hour we all had our knives laid out on the table, polished one last time, and were ushered out of the room. We stood in nervous clumps out in the hallway.  Sometime between 9 and 9:30 they started calling us into the room one or two at a time to deliver the news.

I passed.  Once I heard the feedback and collected my knives it was time to head back to the main hall and finish setting up. No time to dawdle!

The show opened for VIP pass holders at Noon and general public at 2 and closed at 7pm.  There was a good bit of traffic by the table and I met many nice folks.  After the show was closed for the day, we had to pack up quickly to get across the street, dress up, and then back for the ABS banquet at 7:30.

The banquet was wonderful. Many awards were given out, 8 new Journeyman Smiths and 2 new Master Smiths were recognized (click the links for the full lists.)

Saturday, June 9 – what a blur!

Considering how long Friday was, there was no way I was going to get enough sleep.  Saturday is the busiest day of the show. There were many great folks by the table.

It was great to have people pick up the knives and see their reactions.  Many folks came by and looked at my ABS test knives and the rest of the knives.  Arrangements were made with Jim Cooper of Sharp by Coop to professionally photograph my 5 Journeyman Smith knives.  [Once the photo is ready I’ll be sure to get it up on the site.]

Many folks wished to purchase one or more of the JS test knives, but since there are people still who want to see them, they weren’t for sale yet.  If you do want one of them or a knife similar to one of the test knives, please send me email. I’ll be making more of some of them soon; if you want one, you should get on the list.

Sunday, June 10 – Ah, the light day of the show.

I was able to get out meet some new handle material vendors, pick up some supplies and generally socialize.  The wife was more than wonderful, handling the table so I could wander.  Again met many wonderful folks, including a nice couple that stopped by for the second time just prior to the end of the show. They wanted one last look at one of the JS knives which they said “ruined” their knife show since they couldn’t buy the one knife they really wanted. McGee and Newton, if you’re reading, yes I will be making more of them – email me so we can start talking specifics and I can get yours just right.

 

Overall it was a wonderful show and I’m very glad we went.  The current plan is to be back next year.

 

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quick post bladeshow update

Bladeshow was wonderful…

Got my ABS JS stamp…

Met lots of great folks…

Am exhausted…

Will do a real post in the next couple days…

 

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Reminder: I will be at The Blade Show

Just a reminder for any folks who find themselves in Atlanta This weekend I will be at The Blade Show, table 21P.  Stop by look at the knives, and say hello.

Now back to finishing up said knives and starting to pack.

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Current WIP

Spent today using the lathe to make some fittings for one of the forged knives I’m working on.  I’m getting to the point where I am happy with my ability to use the metal lathe and Milling machine.  I thought folks might be interested in how this one is put together.

So here are a couple pictures of all the bits apart and assembled (minus the wood).

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Some Thoughts on Stainless Steel and Heat Treating

There’s always going to be debates among knifemakers and knife enthusiasts about the “best” kind of steel. There are purists who feel that high-carbon steels are the only real steel for serious knives. There are also those for whom a stainless steel knife is the only kind that makes sense.

Personally I like both simple carbon steels and modern stainless steels for knives. I learned that if I have to share knives in my kitchen at home, they have to be easy enough for my whole household to take care of, which means stainless steel.  With proper steel selection and careful heat treating I can fashion a stainless kitchen knife that cuts just as well as a typical high carbon knife with much less maintenance.

 

Stainless Steel Heat Treat: What’s so special about it?

To me the heat treat is the most critical part of the process. If I’m putting my name on it, it has to be done to my standards. I can make a more affordable knife by machine finishing, or upscale a knife by doing a high-grit, hand-rubbed finish, but everything starts out with the same high quality heat treat.

What makes heat treating stainless challenging is the higher temperatures and longer soak times required.  Additionally, the margin for error in hitting the correct temperatures is much smaller.  On top of this, to properly harden most stainless you need to subject it to a cryogenic cycle.  Once you have gone though all the steps the only way to verify you did it right is with a Rockwell hardness tester.  In total this makes for a rather large investment in equipment and time, which is why many knifemakers send their blades out to one of the very reputable heat treating firms.  While I could save some time, save some money, and reduce the hassle by sending my blades out to be heat treated, then each blade wouldn’t get the level of attention and care required for me to be comfortable putting my name on it.

 

Kitchen Stainless of Choice: CPM 154 CM

I’ve chosen CPM 154 CM to be my primary stainless steel for kitchen knives. The CPM means “crucible particle metallurgy,” a process that ensures a consistent alloy throughout the material. CPM 154 CM is a particle metallurgy grade of 154-CM, which has a long history of being a very good knife steel. The “PM” grade improves on this steel by reducing carbide size and providing a more even distribution of carbides.  One of the side benefits is increased toughness for the hardness level when compared to standard 154-CM.  I find this steel provides a good balance between hardness and toughness while retaining excellent stain resistance.

I also work in S35VN, but I prefer that steel for utility knives. In testing both steels in my own kitchen, I found that S35VN may cut better than the CPM154, but the S35VN stainless steel tended to stain slightly with some of the more acidic fruits and vegetables, like strawberries and tomatoes.

 

Heat Treating CPM 154 CM

After the blades are profiled (AKA cut out) but before the bevels are ground,  the blades get run through a stress relief cycle. The reason for this is that there is sometimes stress left in the steel from forming it into sheets and the stress relief cycle helps prevent the blades from warping later. For CPM 154 CM, this means a 2 hour soak in the digitally controlled kiln at 1275°F.

Next the blades are hardened. This is the most important part, and the most time-sensitive. I wrap the knives in stainless steel foil so they’ll have less exposure to the oxygen inside the kiln, place them in the kiln, and bring the temperature to 1400° F. The knives soak at this temperature for 15 minutes to ensure the blades are preheated all the way through.  The kiln is then ramped up to 1975° F, and the blades allowed to soak for 45 min. This austenitizes the steel and puts the carbon and other alloy constituents into solution. The knives are then pulled out of the kiln and quenched between thick slabs of aluminum, which brings the temperature down to under 400° F within seconds.

When the blades reach room temperature, they are put in a 35-liter Dewar filled with liquid nitrogen for at least 8 hours. This cryogenic quench lets the blades reach their maximum hardness. After the blades are removed and reach room temperature they are individually tested with the Rockwell Hardness tester. I target a hardness of 63-65 on the Rockwell Hardness C scale at this step.

At this point, it is time to temper the blades to reduce the brittleness. If I left the blades so hard, they’d be in danger of chipping out or cracking. The blades are subjected to 2 temper cycles of  2 hours each, at a temperature around 700° F.  This brings them to a better hardness for final use, between 61 and 62 on the Rockwell Hardness C scale.

 

 The bottom line.

By the time I verify final hardness, each blade has gotten hardness-checked at least 3 times. That might be excessive, but I’m a detail-oriented person. I want each knife I make to be as useful as it can possibly be – and that has to start with careful, thorough heat treatment.

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The road to a JS stamp

One of the things I have dedicated time to is the process of getting my ABS Journeyman Smith rating.  Part of the process for that entails putting a forged blade through a series of performance tests in front of a ABS Master smith.  Naturally getting ready for such an event involves practice; so forge a knife test it, repeat until it all works.  I’ve had a couple failures one made it almost all the way through the tests but broke at right near 90 degrees in the bend test.   Here is a video of my latest practice blade with captions that explains what is required.

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OKCA 2012 recap

The Oregon show is over and now to write the recap.  First off let me start with a disclaimer: I have no real idea what goes into a good recap post so I am making this up as I write.

Some notable things about this show in general.  It is a pretty good size at around 425 tables.  There is a mix of display tables, collectors, production knife vendors, supply vendors, part time makers and some full time makers.  Think more Gun show/swap meet than trade show.   Not only is the mix of table holders interesting the attendees are not typical of other shows.  For one thing there is a large percentage of attendees that are “want to be knifemakers.”

So as to how things went, we got into town Thursday night a little too late to attend the thursday night social.  This meant the show started for us at 9am friday morning at the metallurgy talk.  The talk this year was titled Steels of the Zombie Apocalypse or something similar.  Turns out that it really didn’t have anything to do with the ZA, the fellow putting the talk together got tired of being asked for a title and isn’t a fan of the current societal interest in the ZA, and made up the title just to get it over with.  The talk started with a presentation from Niagara Specialy Metals about the history and current offerings of Crucible Metals.  The remainder of the talk wasn’t actually about metallurgy but about Stone points and the connection between Clovis points and the stone knapping traditon of ancient peoples of the Basque region of Spain.  Really a kind of appropriate beginning to the show considering this is the OKCA show.

After the talk we wen out and found some breakfast at a local establishment not far from the fairgrounds and then headed back to the show. Friday is setup and club members are allowed into the show, but not the public, and no signing up for new memberships.  Some folks setup at 10, some folks set up at 5.  We got set up by a little before noon.  Traffic by the booth was decent we talked to a bunch of nice folks, and also got to go check out some suppliers tables and talk to other makers.  The custom knife competition opens at 2 and was over about 5.  I entered knives in a couple of catagories, but didn’t win any.  This was not unexpected as there are some really great makers and I didn’t actually make anyting with the intention of winning the custom competition.

Saturday is the big day of the show: the doors open at 8 and close at 5.  The weather was nice and this caused the crowds to be a bit light in the afternoon, however it was still a busy day.  Talked to lots of people, there was much interest in the knives, especially the small utility and paring knives.  The table cover and patches seemed to be real attention grabbers.  We wound up on the “take another look” list of many folks.  Lots of people picking up the knives and liking them.  Quite a bit of good feedback.

This was Torrey’s first show and the first chance she got to see some of the available handle material up close.  She found some real pretty dyed Mamoth tooth handle scales, which we picked up.  There is a small set I have promised her will wind up on a folding knife for her and another regular sized set which will find its way onto something in the next 12 months or so.

Sunday the show was open 9-3, and as the weather was still nice the attendence was pretty bad.  It felt even slower than Friday.  Even with the lack of attendees, we still had a decent amount of traffic and good conversations about the knives.  After the show closed we managed to get packed and on the road by 3:30 and back in seattle by 9.

Overall we got lots of good feedback on the products, but sales were not what I would have preferred.  We did give out something like 80+ buisness cards and a number of patches.  Additionally website traffic is up which is also a nice benefit of the show.

And lest I forget there are a great group of people at that show.  I met new folks and saw folks I hadn’t seen in a while.  Honestly knifemakers and collecters are a great group of folks.

I think that about covers the show.  Hopefully this pile of prose was an interesting after show report and not just a mass of drivel.  Right now my brain is busy starting on the list of things that need to happen before Blade Show in June, so this is as good as it is going to get.

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