(sneak peek) Kitchen Knives introductory pricing

(edited to note sold out of W2)

I have been working on the website, which will include pricing and availability data. I’m not ready to broadly advertise yet, but I figured I would go ahead and post what I have determined so far, for the people who have been asking.

Before I get too far into this, though: unless I’ve spoken to you personally, the odds of getting anything before Christmas are very unlikely due to the work that is already booked on my calendar. Lead time varies, depending on options and what my backlog is. If I have the material you want in stock, the lead time is a minimum of 3 weeks.

Introductory pricing on Kitchen knives (does not include shipping):

2.5″ paring $110
3.25″ paring $120
4″ paring $130
5″ chef $225
8″ chef $350
10″ chef $400 (not pictured)

The 10 inch chef has the same handle and depth as the 8″ but  has been stretched out to a 10″ blade length.

Options:

Steel: 0.10″ max thickness at spine, your choice of
– CPM 154CM Stainless (standard)
– S35VN Stainless
W2 High Carbon  All my W2 stock is allocated please email for current High carbon options and availiblity

Bolster:
– None (standard)
– Stainless steel (add $50)

Handle material:
– Micarta or G-10 (standard; you specify color)
– Stabilized wood (add $40-80, depending on wood)

2 Pins: (3 are optional)
– Black Micarta
– Stainless (add $10)
– Mosaic (add $25 or more, depending on style)

Note:
Prices are subject to change. If you are reading this after March 1st 2012 please contact me for current pricing.

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Return from Business Planning Exile

Looking at the date of the previous post it is quite clear that I have been neglecting my duties here, so let me catch folks up on what has been happening.

September was devoted to taking a look at everything that had been made since April and formalizing a business plan.  This included creating long lists of business related things that needed to be done and putting due dates on them.  It was a bit of an intense month but by the end of it there was a clear plan of action.

October has been taken up with learning lots of things regarding the business of running a small business.  A large part of this included jousting with bureaucracy.  However the result is that all of the appropriate paperwork has been filed with governmental agencies from the IRS through the Secretary of State and the city of Seattle.  Now due to all my hard work I have the privilege of filing taxes with an additional 2 agencies one quarterly and one annually.  Additionally because of all that paperwork I am the proud owner of Podforge LLC.    The month really was a whirlwind of learning as there is quite a lot of work to running a business, and if it is worth doing it is worth doing to the best of my ability.

I have determined however that heat treating is not the indecipherable black art of knife making.  Nope I firmly believe that that title is held by  “Double Entry Bookkeeping”.  Honestly I find it easier to comprehend the micro-structure transformations of steel than to try and decipher if a debit increases or decreases the balance of a particular account.  Sigh, I expect a few months of running the books will help increase my understanding.

Now lets talk about the future and what is going to be happening this month.  Currently I’m in the process of planning which shows to attend next year, a website redesign (don’t worry the blog address won’t change so people using feed-readers won’t be broken), knife show table display design, and attempting to get a couple actual knife projects completed.

Longer term it looks like the business plan now includes me working toward my Master Smith stamp from the ABS, so if all goes well I will be attending the Blade show next year with knives to stand for a Journeyman Smith stamp.

I’ll do my best to be better about posting as projects get worked on.  Also there should be more content on the site starting to show up in early December.

 

Posted in Administrata | 2 Comments

Full Set of Kitchen Prototypes at Last

You may have noticed in some of the previous photos a kitchen knife with a red handle.  This was one of a couple kitchen knives I made out of some 1/8 inch thick 154-CM.  I liked them well enough but decided that thinner would probably be better.  To that end I ordered in some 3/32 inch S35-VN to finish the planned set with.

The first attempt with heat treating the new steel resulted in the Zompocalypse knives from a previous post.  So I ordered in more steel to try again.  While I was waiting for the new steel I spent quite some time trying to work out a heat treat procedure.  Eventually I settled on plate quenching the profiled blades and grinding in the bevels after they are hardened and tempered.

This steel will attain a working hardness at 2 different temperatures, one around 600 degrees F and again at about 1000 degrees F.  The higher temperature increases the toughness but also , per the mill’s documents, “Tempering in this range may result in a slight decrease in corrosion resistance.”  The leeway for hitting this higher temper is only about 50 degrees F total.  In order to be able to find the right temp for my kiln I spent the time to temper samples at multiple temperatures while recording hardness for the samples.  This took quite some time since the standard protocol is 2 soaks at temp cooling to room temperature between with each soak lasting 2 hours.

Once I got the heat treat down I cut a new set of blanks hardened and tempered them and set about grinding the bevels in.  I was able to grind the blades quite thin.  In fact the tip of the 8 inch chef knife is only about .015 inches thick behind the edge.  Having been using them for a day or two I can say that I am quite happy with how they perform.  Using the thinner stock I feel has made for a more balanced easier cutting knife in my opinion.

And finally here are some pictures: a group shot, individual shots of the new ones and a group shot of the entire set.  Picture details contain measurements.

[as usual click the thumbnails to enlarge]:

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Never Would Have Guessed

If you had told me even a year ago my daughter would be the young woman she is today, I would not have believed it.   She has done remarkable things and learned much about who she is and who she wants to be that she didn’t know even as recent as 9 months ago.

I have always made stuff.  For as long as I can remember (back to age 3) I have always been driven to take things apart or make things.  By the time I was 6 if I didn’t have projects I was working on or things I was thinking about making, I would go stir crazy.  I think I was 7 when I declared I wanted a pet snake and had the money to buy it.  My mother asked what I would keep it in, and I confidently declared I would build a cage.  I seem to recall she chuckled a little and said, “Ok if you build a cage you can have a snake.” With the scrap pile out back and the tools in the shed, I think it took me most of the next day to design and build the snake cage.

Unlike me, my daughter did not appear to have such a drive.  So I made sure not to push my interests onto her, and always encouraged her to explore things and figure out who she was.  I always had things I was working on and have always had quite a bit of tools around, but she never seemed to take much more than a passing interest in what I was doing.  Then the last semester of high school, out of the blue, she decides to take wood shop and metal shop.  She had decided to “try something new.”  Much to my surprise and delight, she loved both of those classes.  In fact, she enjoyed them so much she went out of her way to spend extra time at school working on projects.

Since she graduated a couple of months ago, she has been trying to figure out where she wants to take her life.  The full force of being done with mandated school and the reality of being in charge of her own destiny dawned on her.  As can be expected, it was a bit overwhelming.   In passing I mentioned I knew where she could take a Japanese sword forging class in August, if she would be interested.  (I did this knowing that she would have to drive herself 7 hours away, camp for a week, and completely take care of herself while being distracted from this by the lessons.) I was a bit surprised by how enthusiastically she took to the idea of learning to forge swords.  Within 2 days she had decided to spend most of the money she had in savings and had signed up for one of the 4 spots in the August basic forging class at Tomboyama Nihonto Tanren Dojo.

Last week, she spent the entire week operating outside of her comfort zone. She returned a much more relaxed and confident young adult for the experience.  Not only that, but she did a wonderful job on the sword she made in class.  It isn’t easy to forge and grind swords.  It is very easy, when you start, to twist them, and keeping all the flats straight and neat takes some skill.   I was very impressed by the level of workmanship displayed in the sword.

By my daughter’s account, Michael Bell is a wonderful instructor.  (I know this to be true as I had the pleasure of watching him demo at a local hammer in many years ago.)  Also from her stories, it is evident that Mr. Bell and his family were a pleasure to be around, and this is from my daughter who until now didn’t like going to NEW places or doing NEW things.  As I said above, she spent a week outside her comfort zone.

In closing I give you a picture of the end product from her week of class:

NAGASA: 18.5 inches
SORI: 7/16 inch measured 16 inches from the point
NAKAGO: 5.5 inches
I have no idea on the style of HAMON as it is still in foundation polish

[as usual click the thumbnail to enlarge]:

Posted in Uncategorized, WIP | 4 Comments

And Now For Something Different

The latest knives for me to share are from my first attempt at using S35-VN stainless.  I had a failure of the method I was using to prevent the blades from scaling in the heat treat.  They came out looking like they had been buried in a peat bog for the last 100 years.  There were 4 blades in the batch so I took one for testing and determined that they hardened as expected.  Other than the surface erosion and seriously tough oxide coating there seemed to be be no ill effect.  The test knife cut just fine and held an edge as expected.  The wife even used it to do some weeding in the front yard with no ill effect (in fact she liked it so much I put jade G-10 handles on it so she could have a utility knife she could abuse without feeling bad).

Since the blades looked 100 years old I decided I would make the handles look the same.  After slabbing up some African Blackwood, I shaped then distressed the handle pieces and repeated till I was happy with the results.  After attaching them with industrial grade adhesive I added copper pins and completely peened over the heads forming nice textured rivets.  I deliberately over expanded one of the pins on the chef’s knife and repaired it with a wrap made of reclaimed copper wire.   I am calling these the Zompocalypse Kitchen set, because who couldn’t use a set of high quality kitchen knives after the Zombie Apocalypse, especially when they are disguised as some rusty old artifacts.

Stats:

Blade Material: S35-VN stainless

Handles: African Blackwood and Copper

Chef- OAL: 12 7/8″ Blade Legnth: 8″

Large Paring- OAL: 8 1/4″ Blade Legnth: 4″

Medium Paring- OAL: 7 1/2″ Blade Length: 3 1/2″

 

[as usual click the thumbnails to enlarge]:

Posted in WIP | 2 Comments

Random Pictures

I’ve been bad about posting stuff.  This is because I’ve been busy developing processes and trying new things.  I’ve gotten the stuff together for Kydex sheaths and made a batch.  I’ve taken the plunge with stainless and made some prototypes out of CPM 154-CM.  I’ve gotten some stencil material and made some electro-etching stencils.  I’ve started stabilizing wood for handles.  I’ll try and get detailed posts up soon, but I figured I would start by just tossing a pile of photos of the results of all this work up here.  So without any more fanfare here you go (as usual click the thumbnails to enlarge):

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Can of Whoop-Etch

One of the things I need to work with stainless steel is a way to mark the blades, since my tang stamp is not really appropriate for stainless.   One of the standard methods of marking stainless is electro-etching.  There are plans floating around the internet for building an etcher, so I pulled down the parts list and got around to building one. 

They didn’t have the case that was on the parts list, so I decided to improvise. I built the etcher in a 1 quart paint can from the home improvement store. It didn’t leave me a lot of room – see the video below of how it came together.

Posted in shoptour, tools, WIP | 1 Comment

Quick update

I’ve been a bit busy lately working on process stuff, which is why there haven’t been any updates here the last week.

There are a number of things going on that I will post about soon, including:

  • I am collecting all the things I need to properly etch and heat-treat stainless
  • I did some re-arranging of the shop
  • I am working on some experiments to see if I can dye bone vivid colors

Don’t worry, there will be pictures and/or videos.

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Sharp Enough to Shave – test #1

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Mmm, Strawberries

If you think nothing is quite as attractive as a married woman preparing fresh strawberries with a sharp paring knife her spouse made,

… you’re probably a knife maker, too.

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